New Elevator Technology: The Machine Room-Less Elevator

An energy-efficient, space-saving and high-performance elevator
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Karin Tetlow

MRL Installation Advantages

The costs of MRL installation in terms of both contractor time and materials are less than those associated with traditional elevators for the following reasons:

  • MRL installations require fewer construction materials and less work time: No well holes to be drilled; no pits to be waterproofed; no requirement for a structural machine- room slab. Some product lines, it should be noted, do require beam attachments (see "MRL Design Considerations," above).
  • Some models may be installed from the ground up, thus eliminating the need for scaffolding.
  • Some MRL installations do not require a crane to hoist machine or control equipment to the penthouse floor or to hoist a structural machine-room slab as required for traction elevators. This increases safety and lessens the project- management challenges inherent in some elevator designs. For instance, hydraulic elevators may require a crane to place the plunger and cylinder in the well hole.
  • Installation procedures for MRL technology are highly visible and therefore offer more control over the work environment.

Maintenance

Some manufacturers suggest that maintenance contracts should depart from the traditional criteria that determine a maintenance schedule. Instead, they propose that new agreements use performance as the measuring stick. This allows the owner to create a customized maintenance agreement.

Many leading elevator consultants urge their clients to secure long term maintenance pricing when soliciting new equipment bids. This method of procurement will ensure a competitively priced maintenance program, as well as allow for a beneficial life-cycle cost.

 

 

EOS twenty one, a residential complex in Alexandria, VA.
Courtesy of KONE Inc.

 

 

Replacement: A Smooth Retrofit

The owner of EOS twenty one, a residential complex in Alexandria, VA, wanted a reliable, safe upgrade for a fleet of 40 year-old plus hydraulic elevators-plus an improvement to the value of the property and an increase to tenant's satisfaction. Updates to the 16 elevator systems needed to accommodate the existing hoistway structure, while improving performance, safety and aesthetics.

David Mirch, principal of the elevator consultants DMT LLC, in Boonsboro, MD, learned that the entire MRL system could be installed within the existing hydraulic hoistway. The manufacturer arranged site visits for Mirch and the owner's representative to buildings with MRL elevators currently installed, so they could see for themselves how the system functions. They learned that the MRL delivered improved leveling, which means more accurate stops. Energy savings, also, were a huge factor in the decision to choose MRLs.

The hoistways were gutted and the well holes which contained the cylinders that housed the pistons, were removed and then sealed.

New rails were installed in the hoistway to support the entire elevator structure including the drive machine. Unlike other MRLs the old machine room located at the bottom of the hoistway was used to house the new controller.

 

 

Karin Tetlow writes frequently about architecture and construction.

 

 

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Originally published in Architectural Record.
Originally published in September 2007

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