FORWARD FACING: Innovations that are Moving Building Enclosure Design, Fabrication, Installation and Performance in Bold New Directions

Pushing the envelope in terms of aesthetics, performance, sustainability, resilience and life cycle benefit.
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Sponsored by Acpexpress, Dow Corning, FiberTite, Metl-Span, Parex, Pella EFCO Commercial Solutions, Serge Ferrari, Tubelite Inc.
Peter J. Arsenault, FAIA, NCARB, LEED AP
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Window trends aren’t limited to new construction. More and more existing buildings are being renovated in a way that respects their historic character while incorporating the latest fenestration technologies, including new materials, more energy-efficient glass, and new muntin options. Sometimes historic preservation mandates dictate that the existing windows be replaced with windows of the same material as the original windows; in other cases, the original windows are replaced with new materials and muntins. Either way, the goal is the same–preserve the original character of the building as expressed in the fenestration appearance, but update the performance to meet current needs.

The rigors of budget and schedule come to play regardless of building type or age. As a result, there is an increasing desire for fenestration systems that are factory-engineered and pre-glazed to expedite installation during the construction phase. Of course, there is also a desire to be more creative in building designs, resulting in increasingly complex facade systems with many plane changes, large expanses of glass, offsets, corners, tilts, glass types, spandrels, curved glass, etc. The key to a successful fenestration solution is to understand all of the options available and strive for an appropriate balance between design and performance.

Storefront and Curtain Wall Systems

While we have looked at fenestration in general, let’s look a little closer at two common commercial facade systems, namely storefront and curtain wall systems. Storefront systems take their name from retail settings, where they are commonly used for large, single-floor height openings of glass. These systems are intended for light commercial single-story retail viewing and readily incorporate doors and entrances for quick access to interior product displays. They are also often used in other commercial, educational, and institutional settings as well. They typically span a floor-to-floor or floor-to-head condition without passing in front of any intermediate anchorage conditions. Most storefront designs utilize small, non-obstructive, aluminum framing shapes that can present a “flush glass appearance” where glass seems to disappear into the framing system. They are available in a range of standard component sizes and hardware options with glass thickness choices ranging from ¼-inch to a full 1-inch insulating glass.

From a performance standpoint, storefront systems can be looked at in terms of structural capabilities and thermal performance. As a light commercial system, storefront systems are typically limited to a maximum height of 12 feet due to the capacity of the framing and glazing system. Thermally, storefront systems can provide adequate performance. It is important when specifying materials or components for exterior facades to call for appropriate thermal breaks in the framing and glazing support systems. It is also necessary to select the highest-performing glass available that is appropriately coated and treated to meet the thermal needs of the building in its particular climate location. Fortunately, most storefront manufacturers now offer a full range of choices in this regard so performance targets can be incorporated and met.

While storefront systems may be used in first floor settings, many options are available for high-performance curtain wall systems for both low-rise and high-rise buildings.

While storefront systems may be used in first floor settings, many options are available for high-performance curtain wall systems for both low-rise and high-rise buildings.

Photos courtesy of Tubelite and Wausau Window and Wall Systems/ Ryan Siemers

While storefront systems may be used in first floor settings, many options are available for high-performance curtain wall systems for both low-rise and high-rise buildings.

Curtain wall systems are generally designed to meet higher performance standards than storefront systems since they are often exposed to harsher conditions. As a complete, multi-story exterior envelope facade system, they provide a non-structural, relatively lightweight, weather-tight covering on buildings. They impact the design appearance of the exterior of course, but it is their superior performance and carefully engineered assembly that often make them an attractive facade solution. In the case of small, low-rise projects, the system may be field fabricated or “stick built” and glazed using standard components similar to a storefront system. For larger, multi-story projects with repetitive and large-scale surfaces, pre-fabricated and factory glazed or “unitized” systems may be warranted to create a monolithic assembly. In either case, curtain wall systems are generally installed outside of the structural system of a building running past floor slabs and other structural elements. They are then attached via tiebacks directly to the building structure at floors, columns, and beams. This installation process means that all excess wind loads and dead loads imposed on the fenestration system are compartmentalized and transferred directly to the building structure. Hence the curtain wall system carries only its own weight and loading while the building structure absorbs all imposed loads.

Since the structural performance of curtain wall systems is based on transferring loads to the building structure, their size is virtually unlimited horizontally or vertically as long as the building is designed to carry the transferred loads. From a thermal performance standpoint, curtain wall systems are typically capable of superior thermal results based on meeting higher wind pressure ratings, tighter seals against weather and more attention to glazing options. The material of choice is aluminum with manufacturers offering anodized finishes ranging from clear to earth tones including tans and blacks. There are also numerous painted colors available with 10-year standard finish guarantees.

 

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Originally published in Architectural Record

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FORWARD FACING: Innovations that are Moving Building Enclosure Design, Fabrication, Installation and Performance in Bold New Directions
Buyer's Guide
Acpexpress™
Acpexpress™ is a revolutionary new aluminum composite wall panel system manufacture. Acpexpress™ features WORLD PREMIER STRUCTURAL 3-DIMENSIONAL Panel Systems. Acpexpress™ is also launching to the industry a new patented rigid PVC attachment system which features 95% thermal break performance.
Acpexpress
www.acpexpress.com
The Dow Corning® Silicone Air Barrier System
The Dow Corning® Silicone Air Barrier System – which features Dow Corning® DefendAir 200 and new Dow Corning® 778 Silicone Liquid Flashing – helps extend building envelope protection and simplifies installation. The ABAA-evaluated system exceeds industry standards for airtight performance, and its all-silicone formulation minimizes sequencing and compatibility issues.
FiberTite® Brite™
FiberTite® Brite™, featuring custom colors and patterns, is a unique roofing membrane that allows architects to design a high-profile roof which will complement the overall building design. FiberTite® Brite™ is the combination of three proven technologies: FiberTite® roofing, Seaman Corporation’s Architectural Fabric technology, and Kynar fluoropolymer top-finish.
FiberTite Roofing Systems
www.fibertite.com
HPCI Barrier™ Wall Panel
The HPCI Barrier™ metal wall panel is an air, water, thermal and vapor barrier panel that can be used behind any type of façade. The HPCI Barrier™ back-up panel is installed in a horizontal orientation completely outside the structural supports.
Metl-Span
www.metlspan.com
AquaSol: Enhanced Acrylic Finish & Coating
It’s time to envision the possibilities of AquaSol™ — a power-packed acrylic finish and coating with enhanced hydrophobic and photocatalytic technology. In addition to the impressive features found in standard acrylic finishes, AquaSol™ also repels water, reflects UV rays, and reduces pollution.
Pella® Architect Series® Monumental Hung Windows
The performance ratings (CW30 to CW50), sizes (up to 6’ wide x 12’ high), Class 5 balances, and triple-pane insulated glass options you need are available in historically correct wood windows.
Pella EFCO Commercial Solutions
www.pellacommercial.com
Bioclimatic Façades from Serge Ferrari
Transform the exterior appearance of any building—and improve the energy performance and comfort for occupants—with Serge Ferrari’s lightweight, flexible, and dimensionally stable composite materials for façades. Your design ideas are virtually limitless, with complex curvatures, digital printing, image projection, and LED lighting.
Serge Ferrari
www.sergeferrari.com
400TU High Performance Thermal Curtain Wall
Thermally broken curtain wall designed to meet or exceed today’s stringent energy codes. The 400TU Series has a 2½” face, and offers screw-spline or shear clip assembly. The dual thermal strut decreases U-Factors and increases CRF significantly over many current thermal barrier systems.
Tubelite Inc.
www.tubeliteinc.com