Thermal and Moisture Control in Exterior Metal Walls

Achieving durable, economical, and sustainable metal wall systems
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Peter J. Arsenault, AIA, NCARB, LEED-AP

7. Rainscreen Testing

As of 2005, there is no protocol for testing rainscreens and multiple-component wall systems in the U.S., although the American Architectural Manufacturers Association (AAMA) is working on a solution. Nonetheless, two elements of testing for water infiltration that leading consultants agree on is a working test pressure of 15 psf and to replicate the fact that air barriers are rarely installed without some perforations.

Design Recommendations for Metal Exterior Walls
Moisture control starts with the selection of the outer wall element. Metal systems and other non-porous materials do not absorb water.

Moisture Control Design Recommendations

  • When selecting porous materials, acknowledge that water will penetrate the exterior skin of buildings. Incorporate durable internal weather barriers, flashings, and ventilation to prevent water entry to wall cavities.
  • Eliminate fungal food from surfaces that can get wet so as to inhibit mold growth.
  • Use materials that remain stable and functional after exposure to transient moisture.
  • Don't skimp on durability of concealed moisture control components−replacement is too costly.

(Source: "Mold, Moisture, Misery, and Money," Niklas W. Vigener, P.E. Simpson Gumpertz & Heger, June, 2003)

Thermal Control Design Recommendation
A design change that will improve the performance of multi-component wall systems is frequently referred to as the Massachusetts Energy Code Compliant Design. Gypsum sheathing is applied on the exterior side of the metal studs, then a combination vapor, air and water barrier integral to the insulation is applied covered with an outer rainscreen. Locating rigid insulation outboard of the studs in this manner has several key advantages including:

  • A clearer separation of subcontractor responsibilities
  • Better continuity of vapor barrier and retarder
  • More efficient and continuous insulation
  • The metal studs are on the warm side of the wall system, reducing the possibility of corrosion problems

Rainscreen Selection Recommendation
Pressure equalized rainscreens that minimize water entry and provide ventilation to the cavity will provide excellent performance. When designing multi-component wall systems, use pressure equalized rainscreens that provide compartmentalized back ventilation.

Surface-Sealed systems
When designing the metal wall system, avoid using surface-sealed metal wall systems types. In particular, avoid face-sealed systems with frontal weeps. These systems collect dirt, require expensive sealant replacement, and do not provide adequate ventilation. They offer a first cost advantage, but higher life cycle costs and do not perform as well.

 

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Originally published in Architectural Record.
Originally published in January 2006

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