Thermal and Moisture Control in Exterior Metal Walls

Achieving durable, economical, and sustainable metal wall systems
This course is no longer active
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Advertorial course provided by CENTRIA
Peter J. Arsenault, AIA, NCARB, LEED-AP

General Procedures
There are three recognized tests for water and air infiltration:

ASTM E-331 is a static test measuring water infiltration using negative pressure on the interior to pull water through the wall.

AAMA 501.1 is a dynamic test that tries to push water through the wall using applied wind pressure on the exterior.

ASTM − 283 is a static test that uses negative pressure to pull air through the wall.

These tests can be performed using a standard ten foot by ten foot testing chamber for a wall system (Figure 14).


Figure 14
Diagram of rainscreen test chamber.

Wind Testing
The chart below depicts the equivalent wind speed, pressure, and water height rise. Most testing is done at very low pressures. High-performance wall systems are tested at 15-psf pressure with imperfect air barriers and no water infiltration.

Speed (MPH)
(PSF)
Height Rise (In.)
25
1.5
.31
50
6.4
1.23
68.5
12.0
2.31
75
14.4
2.77
76.54
15.0
2.88
88.4
20.0
3.86
100
25.6
4.92
Source: CENTRIA

Air Barrier Imperfections:
When testing a rainscreen with a 100 percent continuous air barrier behind the rainscreen, the pressure drop on the outer wall is zero. However, due to construction
limitations, a perfect air barrier will not be established on the job site due to penetrations in the wall construction. There will remain unsealed side joints or improper fasteners in the barrier. In this test chamber, nine three-quarter inch diameter holes, which equal five square inches per 100 square feet, were used to simulate the imperfect barrier. The horizontal value is the amount of perforation in the air barrier (Figure 17). The vertical value is the percentage of pressure drop on the rainscreen. With zero imperfections, there is no pressure drop on the rainscreen. This is really a test of the air barrier, not the rainscreen. At five square inches per 100 square feet (the approximate value for unsealed gypsum sheathing) of perforation, the findings indicated some systems had 50 percent of the design pressure across the rainscreen. A pressure-equalized rainscreen will offer enough venting to reduce this percentage to less than one percent with five square inches per 100 square feet of air barrier imperfection.


Figure 15
Pressure drop on air screens relative to air barrier imperfections.

 

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Originally published in Architectural Record.
Originally published in January 2006

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