Detailing Continuity in Building Enclosure Systems  

Integrated products and proper detailing help maintain air, water, and thermal barrier integrity

Sponsored by Huber Engineered Woods and ZIP System® sheathing and tape | By Peter J. Arsenault, FAIA, NCARB, LEED AP

This CE Center article is no longer eligible for receiving credits.

Detailing Solutions

By now, it is clear how important the details of construction are to assure that all barriers are appropriately selected and are indeed continuous throughout a building enclosure. This means that each area identified in an envelope review must be thought through and shown on the final construction drawings. Those details need to be straightforward to construct in the field to allow for proper installation that can produce the intended continuity and high performance to meet code or green building standards.

With all of the above in mind, then, we will look at some of the more common conditions in a wood-framed building envelope. The following details, shown roughly in the general order of construction, are meant to literally illustrate the points discussed throughout this course and include a discussion of the thought process and rationale for each. All are based on the use of integrated sheathing and compatible components to achieve full continuity for high-performance buildings. In all cases, the manufacturer’s literature and tested assembly results should be consulted to assure proper performance and use of their products.

Conclusion

The key to continuity in building enclosure systems is a careful and coordinated approach to consistent detailing. All conditions where the building form changes, where construction materials change, where joints and seams come together, or where penetrations and openings occur need to be thought through and addressed. Integrated sheathing products for wood-framed walls that provide an all-in-one, high-performance, cost-effective wall assembly solution can be a very effective way to help assure continuity of all critical building enclosure barriers. Coordinated tape, sealant, and flashing systems that integrate with other exterior wall products can prove to simplify installation, reduce the chance for construction defects, and mitigate the professional risk to everyone involved. While there are different material and product choices, the goal is the same for all: to create a highly effective and long-lasting solution for truly continuous barriers in a building enclosure.


Peter J. Arsenault, FAIA, NCARB, LEED AP, is a practicing architect, green building consultant, continuing education presenter, and prolific author engaged nationwide in advancing building performance through better design. www.linkedin.com/in/pjaarch



ZIP System Sheathing and Taping logo. ZIP System® products are next-generation exterior wall, roof, and sealing solutions. Innovated to meet today’s design and construction challenges, products including ZIP System sheathing tape, ZIP System stretch tape, and ZIP System R-sheathing reduce installation steps and room for error on the job site, while helping to create tight, water-resistant building envelopes. Learn more at InsulateYourBuild.com.

The role of the building enclosure is to provide proper separation between the building interior and the exterior. Beyond the structural enclosure, separation is accomplished through the use of four primary types of barriers: water-resistant barriers (WRBs), air barriers, thermal barriers, and vapor retarders. All of them are intended to restrict or control the passage of a targeted item (water, air, heat, or moisture) through a roof, wall, or foundation system. While this can seem fairly straightforward along flat, continuous surfaces, it is the noncontinuous conditions that present design and construction issues. These can include transitions from one material to another, penetrations, or interruptions caused by planned openings such as windows and doors, or changes in surfaces such as roof/wall junctions or parapets. Proper design and specification details of all of these areas is critical, particularly in wood-framed exterior wall assemblies to reduce the risk of compromising any of the four primary barriers. Understanding the choices and developing complete details as part of construction drawings is the best way to achieve integrity and continuity of the building enclosure barriers to create air-tight, weather-resistant enclosures that promote energy efficiency and long-term durability. This course will look at the continuity issues of the four primary barriers and present a series of drawings and details that can help accomplish these goals.

Green building with construction workers for building enclosures

Photo courtesy of Huber Engineered Woods, LLC © 2017

In order to assure the continuity of the water, air, thermal, and moisture barriers in building enclosures, detailed attention is required at changes in wall and roof surfaces, transitions, and openings.

The Primary Issue: Continuity of Barriers

It’s easy to write the word “continuous” on a construction drawing to describe any barrier in a building envelope, but that is hardly enough to assure that it will be achieved. The reality is that the building envelope and all of its details need to be designed and constructed to assure that all of the barriers are in fact continuous.

A common technique used in the process of commissioning building envelopes (yes, just like commissioning HVAC and other systems) is to look at a building cross section. Then, starting at the foundation level on one side, draw a line upward. At the first change in construction (i.e., an opening, a different construction assembly or material, etc.), draw a circle around it. Then continue on up the wall until the next change and do the same, and so on. When you reach the point where the wall meets the roof, draw a circle around that point too. Then continue along the line of the barriers at the roof level, at whatever pitch, and circle any changes in conditions there too. At the next roof/wall junction, draw a circle there and proceed down the wall in like manner as the other side until you reach the base of the foundation again. Every circle now represents an architectural detail that is needed to show how all of the barriers in the building envelope need to be treated to be fully continuous across each of the conditions encountered. If the building section is not representative of all possible cross sections of the building, (i.e., different sections are different heights, different massing, etc.), then building sections need to be looked at in the same way for those other areas, and the process of circling the details is needed there as well. Cases where there are offsets in walls or roofs or a change in materials used between sections will need attention. It is also important to address all typical and nontypical openings around windows and doors or penetrations for electrical and mechanical systems.

This process of identifying all of these areas for detailing is important to assure that air, water, heat, and moisture don’t end up in places where they aren’t intended. The integrity of each of the barriers is the only way to assure that doesn’t happen. If any one of them become compromised, then the performance of the building enclosure is lessened below what was intended or predicted. In some cases, that may be a minor inconvenience to occupants who experience a slightly uncomfortable draft or cool surface. In other cases, it can lead to a slow deterioration that may go unnoticed from the outside but cause damage within the construction assemblies that shortens the overall service life of the enclosure. Such damage can also compromise the ability of the envelope to remain energy efficient (i.e., wet insulation with reduced R-values or unintended gaps that increase air infiltration), causing an increase in the need for energy to heat or cool the building. In the worst case, it can lead to functional failure of the barrier and/or the construction assembly. That can subsequently domino to damage other areas of the building, including deterioration of the structural system. If water and moisture get trapped around organic material, it can lead to mold and mildew that can have health impacts on the occupants. These outcomes are undesirable on multiple levels: they aren’t good for the building, they aren’t good for the occupants, and they aren’t good for the professional liability of architects.

Hence, with all of the above in mind, let’s first take a closer look at defining each of these barriers and then look at some details to address their continuity.

The Four Barriers of a Building Enclosure

The barriers of a building enclosure are based on good building science and the collective body of knowledge regarding current common construction techniques. This is particularly true in wood-framed construction, which continues to dominate most residential construction and a lot of commercial construction as well. In either case, the requirements for all of them are codified in the family of International Construction Codes adopted in most of the jurisdictions throughout the United States. The science behind the barriers are also each sophisticated enough to warrant specialty organizations that address them in multiple ways. We will look at each one briefly below, but keep in mind that there are many different products and solutions to achieve the performance and requirements cited. Further, as we will discuss, it is entirely possible to select a single product that provides more than one of the barriers, thus streamlining the specification and construction process with the possibility of achieving higher performance overall.

Water-resistive barrier in the green building envelope

Photo courtesy of Huber Engineered Woods LLC ©2017

The IBC and IRC codes require a water-resistive barrier behind the exterior cladding plus a means for draining water along that barrier back out to the exterior.

Water-Resistant Barriers (WRBs)

The 2015 International Building Code (IBC) is very clear about the need for a WRB to protect the integrity of construction from bulk water (i.e., rain or other precipitation). Chapter 14: Exterior Walls, Section 1403.2 reads: “Weather Protection: Exterior walls shall provide the building with a weather-resistant exterior wall envelope.” Further, it goes on to state here and in Section 1405.4, “The exterior wall envelope shall include flashing…[which] shall be installed in such a manner so as to prevent moisture from entering the wall or to redirect that moisture to the exterior. Flashing shall be installed at the perimeters of exterior door and window assemblies, penetrations and terminations of exterior wall assemblies, exterior wall intersections with roofs, chimneys, porches, decks, balconies, and similar projections, and at built-in gutters and similar locations where moisture could enter the wall.” Clearly, the codes look at all of the same places that envelope commissioning agents do and that architects need to address.

The code doesn’t dictate how the required weather resistance and flashing is designed (that is the role of the architect), but it does require the weather-resistant performance of that wall, specifically with the ability to be water resistant. Given that there are a multitude of choices on the market, it behooves an architect to have a source of information on the performance of the products and the relevant data on how to use them. One such source is the Sealant, Waterproofing and Restoration Institute (SWRI) which is a nonprofit corporation that defines it membership as “the leading commercial contractors, manufacturers, and design professionals of our industry. [The] Institute provides a forum for those engaged in the application, design, and manufacture of sealant, waterproofing, and restoration products that is beneficial to the membership and the industry,” (www.swrionline.org).

One of the programs of SWRI is a product validation program that is designed to give an independent review and validation of the published test results of the various sealant, repellant, and coating products on the market. The stated intent of the program is “to provide specifiers and end users of [these] products an unbiased method to judge whether [these] products will perform at the levels of the manufacturer’s published data sheet for that particular product.” This can be very useful information when choosing a WRB and seeking to know if a particular product will perform as intended when applied to particular substrate surfaces as part of a specific construction condition.

Recognizing that there is more to continuity than just products (i.e., how they are used counts too), there are specialty consultants who focus on building enclosures. A nonprofit association known as RCI describe themselves as “an international association of building envelope consultants. Members specialize in design, investigation, repair, and management of roofing, exterior wall, and waterproofing systems.” These are the professionals who would likely be looking at the building sections and doing envelope commissioning in many cases. Their focus is on the best means to provide WRBs, roofing, and other protective surfaces for the building enclosure.

Working collaboratively to understand products and the way they are used by engaging organizations like those described above will help architects achieve the best set of WRB options for a particular building design. The goal should be to assure that the water resistance of a construction assembly performs as intended (i.e., shedding water or being fully water proof depending on the situation) without compromising or inhibiting the performance of other barriers in the assembly.

Air Barriers

An air infiltration barrier is required, not as part of the International Building or Residential Codes (IBC or IRC), but as part of the International Energy Conservation Code (IECC). It is typically placed along the plane of the exterior sheathing; however, it is worth noting that in a wood-framed wall with a multitude of individual materials and components, air infiltration can be difficult to control. The key to success lies first in the ability of a particular material to be considered a true air barrier. The codes rely on ASTM E2178: Standard Test Method for Air Permeance of Building Materials as the basis for determination. Hence, any individual material (or combination of materials) that can demonstrate compliance with this test showing a very limited air permeance can qualify as an air barrier material (maximum air penetration through a material at four-thousandths of a cubic foot per minute). The second key to the effectiveness of an air barrier is to look beyond the specific material and to its ability to be truly continuous as an entire system. That means any joints, seams, penetrations, or other breaches of the barrier need to be addressed in some manner as part of a total system. The codes then look to other specific tests; in this case, namely ASTM E2357: Standard Test Method for Determining Air Leakage of Air Barrier Assemblies and ASTM E1677: Standard Specification for Air Barrier (AB) Material or System for Low-Rise Framed Building Walls. Compliance is based on testing the entire assembled system, not just the individual materials in this case (maximum air penetration through an assembly at four-hundredths of a cubic foot per minute).

One of the leading sources for researching and testing materials and assemblies for air permeance is the Air Barrier Association of America (ABAA). It is a “national, not-for-profit trade association that consists of a wide cross section of stakeholders in the building enclosure industry. Its membership includes manufacturers, architects, engineers, trade contractors, researchers, testing and audit agencies, consultants, and building owners,” (www.airbarrier.org). Using data and information from this organization can help identify both individual materials and assembled systems that will qualify to properly restrict air flow through a roof or wall. It can also provide information on critical areas to address in those assemblies through its education and certification programs for professionals.

Corner of a building using single-panel sheathing systems with a layer of continuous foam insulation

Photo courtesy of Huber Engineered Woods LLC ©2017

One way to add R-value to wall assemblies is to use single-panel sheathing systems with a built-in layer of continuous foam insulation integral to the back of the panel.

Thermal Barriers

Code compliance for thermal performance is predictably based on the IECC and begins with identifying the climate zone for a particular building project. The building type (commercial or residential) then comes into play, and the IECC uses charts and tables to identify the minimum performance requirements for the entire building thermal envelope. Following this process, the prescriptive requirements of the IECC point out that, in many climate zones, it is no longer enough to simply provide insulation materials between wood-framing members. This is because the wood framing itself is known to compromise the effectiveness of the insulation. Rather, the code requires many wall and roof assemblies to use continuous insulation (ci) to reduce the effects of “thermal bridges” and help mitigate heat conduction through the wood framing (IECC C402 and R402).

Traditionally, the continuous insulation has been applied to the exterior side of the wall on one side or the other of the sheathing. The intent is to cover all wall framing, floor framing, etc. with a layer of insulation that is continuous around the entire building envelope. In most climate zones where this applies, 1 or 2 inches of rigid insulation (R-5 or R-10) is typically used. It is important to note that making ci truly continuous around the full envelope requires some attention to detail such that the interface of the continuous insulation on the wall meets and seals with the continuous insulation in the roof, floor, or basement.

The amount of ci to use will be based on meeting overall building energy performance targets, either to meet code minimum levels or higher levels called for in voluntary standards, such as LEED or Passive House. Hence, computer-based energy models or similar methods will come into play to determine the predicted performance values needed (R-values or U-factors). How to achieve those levels is based on the type of insulation used and the way it is detailed into a construction assembly. Most commonly, rigid foam insulation of different types is used and needs to be adhered or attached to the sheathing. Combination products that include engineered wood sheathing and rigid sheathing in one product are also available, again simplifying the design, specification, and installation.

Vapor Retarder

The IBC and IRC recognize that water vapor or air-borne moisture is different from bulk water. They also recognize the potential for damage to a wood structure from vapor condensing in an exterior wall and deteriorating construction materials through rot, rust, or mold. Therefore, the IBC and IRC require protection against condensation in the exterior wall assembly and go on to clearly require specific solutions to provide that protection. Although the determination for applicability and type (identified as Class I, II, or III) of the vapor retarder is determined by the IECC climate zones, the requirement for its inclusion remains in the IBC/IRC. In the climate zones where the vapor retarder is required, it is called for on the “interior side of frame walls,” typically meaning on or behind the finished interior surface of the wall.

There is one caveat regarding vapor retarders in that a significant code exception exists in regard to the use of lower permeance Class I and II vapor retarders in the colder climate zones 5, 6, 7, 8, and Marine 4. Specifically, the exception applies if plastic foam continuous insulation is used outside of the studs in these zones since the ci will warm the stud cavity above the typical dew point. That means there is less chance of condensation in the wall cavity so less interior vapor control is required. The amount of ci used that triggers this exception varies based on the climate zone and whether 2-by-4 or 2-by-6 insulated framing is used. If the wall design meets the stated criteria, then a Class III or more permeable vapor retarder is all that is called for.

Choices in Barrier Systems

As with most design and construction systems, there are choices available in how to achieve each of the four building enclosure barriers and assure their continuity on and around a structural framing system. The conventional approach is to use a multi-product, multilayer solution where each of the four barriers is specified and installed as a separate layer in an assembly. This requires specifying multiple products that need to be compatible and performing multiple labor tasks, perhaps by different trades, during construction, all of which need to be coordinated. Further, to be assured that their installed performance will be met, the particular combination of products needs to have been tested to assure they meet all of the water, air, and thermal thresholds required for the assembly. There also needs to be proper detailing between the materials to assure the total system will work as intended.

As an alternative, there are integrated product solutions that have become available, most notably in the form of integrated sheathing. These products typically come in the form of engineered structural wood sheathing that can also provide at least two of the needed barriers with preapplied coatings that qualify as both a WRB and an air barrier. This means that a single, high-performing wood sheathing product can be specified, used as the basis of design, and installed by a single trade in the building. Such integrated sheathing systems rely on factory-created surfaces on the sheathing that can meet both air and water barrier requirements with a higher assurance of performance since they are installed under controlled conditions. In some cases, they can also include a thermal barrier of continuous insulation of differing thickness preapplied to the sheathing and ready to install. Overall, the installation can be simpler and quicker, reducing the amount of labor and skill needed to create an effective end result.

Of course, such integrated sheathing products need to address the joints, penetrations, and openings, just like any other system, to assure continuity and effectiveness. In this case, that is achieved with compatible self-adhering tape, sealants, and even liquid flashing where appropriate.

construction worker using a roll tape system

Photos courtesy of Huber Engineered Woods, LLC © 2016

A complete roll tape system includes everything needed to seal any gaps or seams for both water and air barriers, including along flashing locations.

The beauty of these components is that they allow for a lot of versatility to accommodate the differing site conditions and design variations that may occur. The flexible nature of the sealing tape and liquid flashing is such that they can conform completely to the shape of the substrate surface to seal and protect the surrounding construction in a truly continuous manner by covering the joints and seams between the pieces of sheathing. This allows for the needed structural gapping in the sheathing but assures that the air and water barrier is fully continuous even with minor expansion and contraction of the sheathing panels.

Other conditions of construction need a little more attention. Small bump-outs or recesses in a wall system should be sheathed with the same integrated sheathing as the flat, continuous sections. Then, the tape can be used to cover all of the irregular shapes and edges of the condition to assure full continuity of the barriers. Penetrations should be treated in the same, with the self-adhering tape covering the entire perimeter of the hole or opening and wrapping the edge of the sheathing. Once the reason for the penetration is installed (i.e., pipe, duct, wire, etc.), then a compatible sealant should be used to fill in completely any remaining gaps.

Window and door openings also require attention. It is important that the barriers continue tightly and seal completely against the window and door frames to avoid gaps and breaches in the air and water barriers. It is also critically important that those windows and doors are properly flashed to avoid any water or air seeping in behind the frames and causing damage. Metal head flashing can be used in these cases, or “self-flashing” clad windows may have the flashing already incorporated. Either way, the place where the flashing meets the integrated sheathing should be covered with self-adhering tape too in order to assure full continuity.

Recessed conditions or areas prone to more severe weather may warrant that the full perimeter of the opening is covered and treated with a continuous, flexible, liquid flashing that will cure to protect the opening and assure continuity of the barriers. Then, a compatible sealant can be used to fill any remaining gaps between the sealed rough opening and the window or door frame.

Construction workers filling in liquid-applied flashing

Photo courtesy of Huber Engineered Woods, LLC © 2017

Liquid-applied flashing can be used to seal surfaces completely even in wet or cold conditions.

Detailing Solutions

By now, it is clear how important the details of construction are to assure that all barriers are appropriately selected and are indeed continuous throughout a building enclosure. This means that each area identified in an envelope review must be thought through and shown on the final construction drawings. Those details need to be straightforward to construct in the field to allow for proper installation that can produce the intended continuity and high performance to meet code or green building standards.

With all of the above in mind, then, we will look at some of the more common conditions in a wood-framed building envelope. The following details, shown roughly in the general order of construction, are meant to literally illustrate the points discussed throughout this course and include a discussion of the thought process and rationale for each. All are based on the use of integrated sheathing and compatible components to achieve full continuity for high-performance buildings. In all cases, the manufacturer’s literature and tested assembly results should be consulted to assure proper performance and use of their products.

Conclusion

The key to continuity in building enclosure systems is a careful and coordinated approach to consistent detailing. All conditions where the building form changes, where construction materials change, where joints and seams come together, or where penetrations and openings occur need to be thought through and addressed. Integrated sheathing products for wood-framed walls that provide an all-in-one, high-performance, cost-effective wall assembly solution can be a very effective way to help assure continuity of all critical building enclosure barriers. Coordinated tape, sealant, and flashing systems that integrate with other exterior wall products can prove to simplify installation, reduce the chance for construction defects, and mitigate the professional risk to everyone involved. While there are different material and product choices, the goal is the same for all: to create a highly effective and long-lasting solution for truly continuous barriers in a building enclosure.


Peter J. Arsenault, FAIA, NCARB, LEED AP, is a practicing architect, green building consultant, continuing education presenter, and prolific author engaged nationwide in advancing building performance through better design. www.linkedin.com/in/pjaarch



ZIP System Sheathing and Taping logo. ZIP System® products are next-generation exterior wall, roof, and sealing solutions. Innovated to meet today’s design and construction challenges, products including ZIP System sheathing tape, ZIP System stretch tape, and ZIP System R-sheathing reduce installation steps and room for error on the job site, while helping to create tight, water-resistant building envelopes. Learn more at InsulateYourBuild.com.

Originally published in Forge

Originally published in December 2017

LEARNING OBJECTIVES
  • Explain the four primary, code-based barriers that make up a building enclosure system for traditional and high-performance green and sustainable buildings.
  • Define the primary issues related to continuity of building enclosure barriers, particularly in wood-framed wall and roof assemblies.
  • Review the common choices for products and materials for building enclosure barriers, including critical transitional areas when using integrated sheathing to maintain barrier continuity.
  • Compare different drawing details and solutions for their use in wood-framed wall and roof assemblies for conventional and green/sustainable buildings.